Dry Cargo Ships

In 1950, the world economy was still recovering from the effects of World War II and this was reflected in the composition of the world merchant fleet. The most common dry cargo ship of the period was the Liberty ship. These ships, based on a British design of 1940, were built in the United States to enable the wartime Allies to meet the huge demand for war materials.

The standardised demand meant that the ships could be built in shipyards all over the country. They were welded rather than riveted, which made them easier to construct and enabled them to built in sections. Between 1941 and 1945 a total of 2,751 Liberty ships were built, the first of them being the SS Patrick Henry, which was launched on 27 September 1941. The 250,000 parts were pre-fabricated throughout the country in 250-ton sections and welded together in about 70 days. One Liberty ship, the SS Robert E. Peary was built in four and a half days. A Liberty cost under $2,000,000.

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The Jeremiah O’Brien is one of only two Liberty ships still preserved today and is berthed in San Francisco Bay.
 
The Robert E. Peary was built in only five days. This was largely a propaganda exercise to boost the war effort. Nevertheless, their standard design and the fact that they were welded enabled Liberty ships to built in around fifty days, far shorter than normal.  Additional information can be found at: http://www.uh.edu/~pthompso/liberty1.htmlText Box:

The Liberty was 441 feet long and 56 feet wide. Her three-cylinder, reciprocating steam engine, fed by two oil-burning boilers produced 2,500 hp and a speed of 11 knots. Her five holds could carry over 9,000 tons of cargo, plus airplanes, tanks, and locomotives lashed to its deck. Liberty ships carried a crew of about 44.

When the war ended, many of these ships were sold off at bargain prices to private shipowners, many of them foreign.It has been estimated that as late as 1960 Liberty-type ships made up around 40% of the world general cargo fleet even as late as 1960.

The London Harmony, photographed here in 1959, was typical of the hundreds of T2 tankers build in the United States to meet wartime demand.
National Maritime Museum

Text Box:  During this period, sea borne trade was expanding rapidly and the demand for shipping increased as a result. One reason was the growth of industry in Japan, which has very few raw materials and had to import steel coal, oil and other products in order to produce the manufactured goods that were soon being sold around the world. The Liberty ship had shown the value of a standard design and several other types were later developed, including the SD-14. At 14,000 gt this was larger than the Liberty ship but was still flexible enough to operate in many different trades. But as the post-war boom continued, owners increasingly turned to specialist ships designed for specific trades.

Demand for bulk cargoes was so great that many owners ordered ships designed solely for this trade. For some trades speed was important. This encouraged the development of fast ships and also favoured new cargo handling techniques that could reduce turn-round times in port. By the 1960s many new ship types had been or were being developed.

Container Ships

One of the most important ships to be developed after World War II was the container ship. These had many advantages when it came to transporting general cargoes.  The traditional dry cargo ship was loaded with goods carried in different forms, mostly on pallets. Every time the ship reached port, some of the cargo had to be unloaded and new cargo had to be taken on board. This made loading and unloading complicated and time consuming. A turn-round ion port often took several days to complete. There was always the danger of cargo being damaged, and pilfering was often a major problem.

Containers enabled most of these problems to be overcome. Once the container was loaded and sealed it could be transported by ship, truck or train with equal ease. Land and sea transport, in short, could be fully integrated. A shipload of containers could be loaded or unloaded in hours rather than many days, enabling turn-round times to be greatly reduced.

Nowadays the container concept is so widely accepted that its benefits seem obvious. In fact, it took several years for the idea to be accepted. During the 1920s and 1930s, for example, British railway companies had experimented with containers, but the combination of wood and metal used to build them was so great that they proved uneconomic.

The man usually given the credit for the container revolution is Malcolm McLean, a road transport operator from North Carolina in the United States. His first idea was to stack sealed trailers (containers) on to railway trains for long distance journeys. This idea did not initially attract much interest and in 1955 he purchased a small tanker company and modified two of its ships to carry trailers, which were in turn especially modified and strengthened. In 1956 the first of these converted ships sailed from New York to Houston. On the west coast of the United States the Matson Navigation Company was also experimenting with containers and its ship the Hawaiian Merchant, which sailed from San Francisco to Honolulu on 31 August 1958 can claim to be the world’s first container ship.

By the 1960s the size of containers had been standardised at 20 feet by 8 feet by 81/2 feet. Although many containers in use today are 40 feet in length, container ship capacity is still measured in Twenty feet Equivalent Units, or TEUs. Standardisation was crucial to the development of container shipping. By the early 1960s Malcolm McLean’s company had been re-named Sea-Land Service Inc. and by the end of the decade was operation trans-Atlantic services.

By then, the container concept had been accepted throughout the industry and the first purpose-built cellular container ships were being built. Several shipping companies in Europe banded together to set up specialist container shipping companies, including Overseas Containers Ltd. (OCL) and Associated Container Transportation (Australia) Ltd. (ACT).

Because containerisation reduce cargo handling times so greatly, many shipping companies saw that there would be economic advantages in increasing the speed of the ships themselves. Sea-Land was once again a pioneer and in 1972 began operating a fleet of container ships that could carry more than 2,000 containers at speeds of up to 33 knots, using 500 tonnes of fuel a day. This was far higher than the speed and fuel consumption of conventional ships and although several other companies also opted for speed, none tried to emulate Sea-Land’s SL7 ships, mainly on grounds of economy.

By the mid-1970s, fuel costs had soared and speed was no longer such an advantage. Size was, however, and shipowners concentrated on building ships that could carry more and more containers.  Today, some ships can carry 7,000 TEUs and even larger ships could be built.

Text Box:  Since 1972 the number of containers handled by the world’s ports has grown from 6.3 million to 163.7 million[1] and this huge increase in traffic has also had a major impact on ports themselves. Traditional ports were located close to city centres. Cargoes were loaded onto wharves and into warehouses and from there on to trucks or railways. Being close to the city, which often used or supplied much of what the ship carried, was a distinct advantage.
The Chesapeake Bay was one of a number of container ships built for the Overseas Container Line (OCL).
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One of the many advantages of containerised transport is the ability to combine road, rail and sea transport.  These photographs show a train carrying containers in China a truck in the United States carrying a refrigerated container and containers on board the Nedlloyd Barcelona.
 
But containers needed huge amounts of land for storage and cargo handling. This could only be found on greenfield sites outside the city centre. And since container ships were growing bigger in size all the time, the new container terminals were usually built down river from the old port and were connected to existing transport systems by new road and rail links. Traditional docks and warehouses became redundant (and were often turned into residential or business developments).

Text Box:  In view of the rapid increase in the use of freight containers for the consignment of goods by sea and the development of specialized container ships, in 1967 the International Maritime Organization (IMO) undertook to study the safety of containerisation in marine transport. The container itself emerged as the most important aspect to be considered.

IMO in co-operation with the Economic Commission for Europe developed a draft convention and in 1972 the finalised convention was adopted at a conference jointly convened by the United Nations and IMO.Text Box:
The 1972 Convention for Safe Containers, which entered into force in 1977, has two goals. One is to maintain a high level of safety of human life in the transport and handling of containers by providing generally acceptable test procedures and related strength requirements that have proven adequate over the years.

The Convention sets out procedures whereby containers used in international transport will be safety-approved. Other Contracting States should recognize the approval, evidenced by the safety approval plate granted by one Contracting State. The Convention, which has been amended four times since it entered into force, has greatly assisted the development of the container industry by providing an internationally recognized regime for testing the containers themselves.

Text Box:  Container ships are bigger, more sophisticated and far more expensive than traditional dry cargo ships. The terminals that have grown up to service them are also extremely costly. But despite this the container revolution has enabled transportation costs overall too be greatly reduced. Today, transport costs account for only about 1% of the price of consumer goods. It is often more expensive to shift goods from one side of the United States, for example, than it is to carry them by ship across the Pacific.[2]
 
The container revolution has reduced cargo handling to a matter of hours rather than days, but it has necessitated huge investments in equipment and space.

There seems little doubt that the container revolution will continue in the future and will probably accelerate still further. The trend is towards ever larger ships. A survey carried out by the International Association of Ports and Harbours (IAPH) showed that in 1999, 446 container ships were on order, 194 of which had a capacity of over 1,000 TEUs. Of these 29 could carry more than 5,500 TEUs. It has been predicted that by 2010, several ships with a capacity of 15,000 TEUs will be in operation. They will be up to 450 metres long, 70 metres wide and will carry 24 rows of containers.

click here to enlarge picture
Container ships on order by 1 January 1999 IAPH It is also likely that owners will build ships that can operate at speeds of up to 26 knots. One ship, the Norasia Samantha, has already set a new transatlantic record of over 26 knots, carrying 1,350 TEUs 2,850 nautical miles. Anything more than that could be very expensive in terms of fuel, but speed is an advantage in container shipping because the turn-round time in port is so short that speed at sea can reduce the total voyage time considerably.

Top 10 container service operators as of January 1 1999.
Source:  IAPH 1999.

Container Service Operator

TEUs

1   Maersk

378,205

click here to enlarge picture2   Evergreen (including Uniglory)

297,030

3   P&O Nedlloyd

263,248

4   Hanjin/DSR/Senator

232,911

5   Cosco Container

227,137

6   Sea Land

209,226

7   Mediterranean Shipping Company

199,226

8   NOL/APL (including P.T. Pul and Lorenzo)

198,163

9   NYK (including TSK)

164,331

10 Canadian Pacific + TMM (including Contship, Lykes, Can Mar, Cast, Ivaran and TMM)

139,085


The huge capital outlay required for container ship operations has always encouraged shipping companies to combine with other companies to form container shipping alliances. This trend towards fewer, bigger operators is likely to continue and it could well be accompanied by a concentration of trade at terminals selected for their geographical location and their ability to expand facilities sufficiently to cope with the larger ships likely in the future. These ports could develop as “hubs”, relaying cargoes to other, smaller ports in the region.

Container shipping has revolutionised the long-distance transport of general cargo by sea. But on short sea routes another type of ship has been almost as important – the roll-on/roll-off ship, or ro-ro.

Portrait of a container ship

Photo: Denis Shum, Hong Kong
http://homepages.go.com/~shumsw/shipphoto.html

 


P&O Nedlloyd Kobe is one of the largest and fastest container ships afloat. She can carry 6690 TEU containers and is one of four vessels of P&O Nedlloyd's Southampton Class. The 80,942 grt vessel was launched in 1998 and operates a schedule taking her from Southampton, Hamburg, Rotterdam and Le Havre to Singapore, Kobe, Nagoya, Shimizu and Tokyo via the Suez Canal.
The ship’s 18 megawatt power plant is capable of powering a small city. Her propeller, weighing in at 94.5 tons, is the largest ever built. It is manufactured from recycled Czechoslovakian copper coins.

The ship is 300 meters long, 42 metres wide, and 24 metres tall. She has a draught of 14 metres and a service speed in excess of 24 knots. This enables her to make the voyage from northern Europe to the Far East in less than 19 days. This was her schedule in December 2000-February 2001.

PORTS

ARRIVAL

DEPARTURE

Southampton

16 DEC 00

17 DEC 00

Rotterdam

18 DEC 00

19 DEC 00

Hamburg

19 DEC 00

21 DEC 00

Rotterdam

22 DEC 00

22 DEC 00

Le Havre

23 DEC 00

24 DEC 00

Suez

29 DEC 00

30 DEC 00

Singapore

09 JAN 01

10 JAN 01

Kobe

15 JAN 01

16 JAN 01

Nagoya

16 JAN 01

17 JAN 01

Tokyo

18 JAN 01

19 JAN 01

Shimizu

20 JAN 01

20 JAN 01

Kobe

19 FEB 01

20 FEB 01

Nagoya

20 FEB 01

21 FEB 01


Text Box:
The route of P & O Nedlloyd Kobe
P & O Nedlloyd Kobe has a crew consisting of the captain; three deck officers; chief engineer and three engineer officers; a petty officer navigating and a petty officer engineer; a cadet, navigating; a senior seaman and six seamen; and three catering staff.

To check on the latest position of the P & O Nedlloyd Kobe and obtain other information about the ship and her crew, please go to http://www.marine-society.com/kobe.html.

[1] The 20 ton packet. Wired magazine, October 1999.
[2] Ibid